Custom Paper Ice Cream Flight Trays | MAIBAO

Custom paper ice cream flight trays provide a creative way to serve multiple ice cream flavors in one presentation. Made with food-grade paperboard, they support custom shapes, sizes, and printing for dessert shops, gelato stores, and catering events.

Free Design Service

Sample in stock: Free

MOQ From 10,000 PCS

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Product Detail

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Elevate your dessert presentation and operational efficiency with MAIBAO’s Custom Ice Cream Tasting Tray. Engineered using a heavy-duty, double-layer laminated paperboard structure, this versatile carrier is specifically designed to hold both mini sample cups and direct ice cream cones with exceptional stability. Featuring a 100% flat-packed design, our flight trays significantly reduce storage footprints and overseas shipping costs while eliminating store assembly time during peak hours. Fully customizable in die-cut shapes, CMYK printing, and food-grade protective coatings (PE/PLA), MAIBAO provides global B2B clients with a photogenic, durable, and cost-effective packaging solution that turns every multi-flavor serving into a viral social media experience.

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  • Dual-Purpose Design & Versatile Compatibility

    Engineered with precise custom die-cutting, our laminated paperboard Ice Cream Tasting Tray seamlessly supports both mini sample cups and direct ice cream cone placement. Designed to accommodate various cup capacities (such as 2oz to 4oz) and standard cone angles, this all-in-one carrier simplifies inventory management for foodservice brands. Instead of purchasing separate carriers for different desserts, businesses can rely on a single adaptable solution. With customizable hole dimensions and tailored artwork, this double-layer paper carrier bridges operational flexibility with stunning presentation, making it the ideal choice for Gelato parlors, dessert chains, and tasting events aiming to streamline packaging without compromising visual appeal.

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  • High-Density Lamination & Structural Durability

    Crafted through double-layer paperboard lamination, each tasting tray delivers exceptional rigidity and strength to prevent bending or collapsing during single-handed carry. Engineered with food-grade paper materials combined with optional PE or eco-friendly PLA protective lining, the tray resists condensation moisture and melting drips from ice cream cones. Freezersafe and sturdy, it maintains structural integrity under cold conditions or heavy multi-cup serving loads. Built to withstand demanding retail environments, this durable construction guarantees customers a comfortable, mess-free experience. By blending robust paperboard engineering with food-safe compliance, we provide global B2B clients with a highly reliable packaging product that protects brand reputation.

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  • Viral Social Media Impact & B2B Customization

    Transform regular dessert sampling into viral marketing moments with our fully customizable Ice Cream Tasting Tray designs, including iconic artist-palette profiles. Supporting full-color CMYK printing, PMS matching, and premium surface finishes like matte lamination or spot UV, our trays offer an impressive canvas for brand storytelling. The unique palette-style layout encourages customers to capture and share vibrant multi-flavor combinations on social platforms like Instagram and TikTok, driving valuable organic traffic to your stores. Backed by free stock samples and professional OEM/ODM engineering capabilities, MAIBAO helps dessert brands create memorable customer experiences, elevate product perceived value, and boost retail margins through innovative packaging.

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  • Flat-Packed Efficiency & Cost-Saving Logistics

    Designed for maximum operational efficiency, our laminated Ice Cream Tasting Trays feature a 100% flat-stackable structure. Unlike bulky alternative containers, this flat-packed format dramatically reduces carton shipping volumes and lowers international freight costs for overseas buyers. Store staff can instantly use the carriers straight out of the carton without time-consuming assembly, significantly speeding up service during peak operating hours. With a competitive minimum order quantity of 20,000 pieces and a fast production lead time of 15 to 25 working days, our manufacturing system optimizes storage footprints and labor costs. We empower B2B customers to maximize profitability while maintaining a streamlined supply chain.

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Specification

MaterialFood Grade Paper and PE/PLA lining (Thickness is Customized)
DimensionsAll Custom Sizes & Shapes
ColorCMYK Printing, PMS or No Printing as your request
Advantages100% Food Grade, Freezer Safe, One-stop Solution, etc
MOQ20,000 PCS
Sample FeeSamples in stock are FREE
Lead Time15-25 working days
Product ProcessSimple printing or no printing, etc
ApplicationIce cream, Yogurt, Desserts and other Foods

Proven Scalability & Compliance

Agile Prototyping & All-in-One Customization

Accelerate your product launches with our end-to-end customization and rapid prototyping capabilities. Designed specifically for versatile Ice Cream Tasting Trays, our engineering team provides precise structural quotes and free custom dielines within 24 hours. Physical sample prototypes are produced in just 3 to 5 days, allowing you to test fitment for your specific mini cups or ice cream cones prior to mass production. Furthermore, we streamline your procurement by managing your complete packaging line—from cups and wraps to custom laminated flight trays—under a unified brand color profile. Experience zero-hassle OEM/ODM service tailored to elevate your dessert brand's market presence effortlessly.

Massive Scalability & Reliable Supply Continuity

Powered by multiple specialized manufacturing facilities and automated high-speed die-cutting production lines, we achieve a massive daily capacity exceeding one million packaging units. This scalable manufacturing framework enables us to effortlessly handle both flexible custom runs and large-volume wholesale orders of our flat-packed Ice Cream Tasting Trays. With a standard lead time of 15 to 25 working days and a competitive MOQ of 20,000 pieces, our production matrix seamlessly absorbs seasonal demand spikes during peak summer months. Partner with us to ensure uninterrupted supply chain continuity, punctual delivery schedules, and stable volume pricing for your expanding global retail operations.

Strict Food-Grade Compliance & Zero-Defect Logistics

Our dedicated quality assurance laboratory subjects every production batch to rigorous physical testing, including edge-crush resistance, moisture absorption, and weight-bearing capability. By measuring paperboard rigidity and coating adhesion before clearance, we ensure zero soft edges or structural failure during single-handed carry. After passing final factory audits, products are stored in climate-controlled warehouses to prevent humidity damage. We pack finished trays flat using heavy-duty 5-ply corrugated master cartons with reinforced edge protectors and moisture-proof plastic wrapping. Supported by global trade logistics (DDP, FOB, CIF), we coordinate complete customs documentation and door-to-door freight to guarantee your custom packaging arrives in pristine condition.

Manufacturing Excellence

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Premium Materials & High-Speed Production

We source premium virgin paperboard certified to global food-contact standards, ensuring 100% odor-free packaging for delicate desserts. Utilizing eco-friendly soy-based inks and advanced water-based protective coatings, our high-speed offset presses achieve vivid CMYK color fidelity without compromising environmental compliance. Our automated dual-layer lamination machinery bonds the paperboard with extreme precision, creating a warp-resistant structure that maintains structural integrity. Combined with computer-controlled die-cutting systems that guarantee sub-millimeter hole tolerances, we deliver flawless fitment for both mini sample cups and direct ice cream cones. This scalable, automated manufacturing workflow ensures consistent quality, high-speed output, and quick turnaround times across large custom orders.

Strict Quality Control & Secure Delivery

Our dedicated quality assurance laboratory subjects every production batch to rigorous physical testing, including edge-crush resistance, moisture absorption, and weight-bearing capability. By measuring paperboard rigidity and coating adhesion before clearance, we ensure zero soft edges or structural failure during single-handed carry. After passing final factory audits, products are stored in climate-controlled warehouses to prevent humidity damage. We pack finished trays flat using heavy-duty 5-ply corrugated master cartons with reinforced edge protectors and moisture-proof plastic wrapping. Supported by global trade logistics (DDP, FOB, CIF), we coordinate complete customs documentation and door-to-door freight to guarantee your custom packaging arrives in pristine condition.

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Our Seamless Customization Journey

Our efficient order process covers every step from quotation, design confirmation, PPM meetings, and sample approval to mass production and final QC inspection. We also ensure strict color standards, reliable warehousing, and secure shipping arrangements, providing customers with a complete one-stop packaging solution.

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Certified Quality & Global Compliance

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To ensure the highest safety and sustainability, our Ice Cream Tasting Trays and production facilities are certified by leading global authorities, including ISO 9001 for quality management and BSCI for ethical manufacturing. Crafted from FSC-certified sustainable paperboard, our packaging complies strictly with FDA and EU food-grade regulations, ensuring 100% food-contact safety. Furthermore, our designs fully align with the EU Packaging and Packaging Waste Regulation (PPWR) standards by utilizing 100% flat-packed, highly recyclable paperboard and eco-friendly coatings (such as bio-based PLA), helping global dessert brands meet stringent eco-compliance seamlessly.

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FAQs

Our paper ice cream trays use high-density paperboard with food-grade PE or eco-friendly PLA barrier coatings to prevent moisture absorption. This multi-layer barrier blocks ice cream condensation and melting drips from penetrating the core fibers, keeping the tray rigid and dry throughout use. Whether served at outdoor summer events, busy ice cream parlors, or food truck festivals, the tray holds heavy multi-cup flight servings without softening. For optimal performance in high-humidity environments, we recommend specifying dual-sided coating options during custom orders with MAIBAO.

Yes, our in-house engineering team provides free artwork layout support if you only have a logo and color scheme. We place your brand assets onto exact packaging dielines and generate print-ready 3D proofs within 24 hours, eliminating the need for expensive external designers. This service helps dessert shop owners, catering vendors, and boutique brands quickly visualize custom ice cream flight trays before mass production. Simply send us your vector logo file and brand color codes to receive a complete digital mock-up ready for factory printing.

Yes, die-cut thumb holes and cup edges on our paper carriers are completely safe and comfortable to hold. We use high-precision automated die-cutting machinery that creates smooth, burr-free edges around all hand-grips and cutouts. This precise finish prevents paper cuts and skin irritation for store staff, adults, and kids carrying dessert flights in busy retail shops or crowded outdoor venues. For extra heavy multi-serving orders, our structural team can also engineer reinforced thumb-hole contours to distribute weight evenly and enhance grip stability.

Yes, we can custom-cut tray holes into any shape, including square, oval, or star-cut designs. Our flexible tooling systems adapt cutout dimensions to fit non-standard dessert bowls, square sampling cups, or artisanal ice cream cones securely. This allows gelato shops, bakeries, and corporate event caterers to present unique dessert menu items without cup wobble or spill risks. To ensure a snug fit, clients simply provide the exact container measurements or ship physical sample cups to MAIBAO for custom dielines.